In today’s fast paced world, speed and agility of process is a critical factor that enables quick delivery to customers. Lean Kaizen is all about doing more with Less. Focus of Lean Kaizen is to continuously reduce Business Throughput time by identifying, reducing and eliminating MUDA (Waste).
We help you maximize utilization of resources through elimination of waste & losses and Reduce Business throughput time by leveraging proven strategies of Lean Kaizen.
With an impressive record of working in more than 80 industry segments, we have extensive experience in helping manufacturing companies implement lean methodologies effectively, including 5S workspace, Value Stream mapping, overall equipment effectiveness, total quality management and more to achieve operational efficiencies.
We provide a comprehensive Lean Improvement Toolkit that involves both shop-floor and overhead levers, improvement tools, training and performance management. By implementing lean process improvement tools, we help our clients improve process efficiencies by more than 30% resulting in greater output & huge savings.
Improvement in manpower productivity
Reduction in WIP inventory
Reduction in throughput time
Reduction in defects and rejects
Reduction in finished goods inventory
Reduction in stock outs
One week deep dive assessment to identify gaps, opportunities and priorities for improvement in processes, through Gemba observations, data analysis and meeting with all key stakeholders and estimate improvement targets and financial benefits of implementing Lean.
Customised lean training including classroom and practical shop floor training on key lean tools to address the major wastages identified during lean assessment. Our training expertise ensures that your teams develop the right mindset, knowledge, and skills to maximize the benefits of lean implementation.
Lean is implemented through ‘Learn by Doing’ 5-Day Rapid Improvement Workshop using systematic methodology of PDCA and lean tools identified during assessment. This workshop is aimed at executing rapid improvement work on the shop floor with cross functional teams for effective results.
Our team of experts assists in establishing a robust lean management and sustenance structure within your organization through lean commitees. This framework is designed to drive and review lean implementation, track progress, achieve desired results, and sustain improvements.
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Our customized lean implementation approach with the right tools, training and continuous improvement expertise ensure that your teams have the right data and skills they need to extract maximum benefits from lean implementation.
Our Lean consultants engage all levels and functions in an organization to identify and reduce non value adding activities to create continuous flow across the value chain and create a pull system to meet customer demand.
A vital part of our lean consulting is to develop the abilities of top managers, continuous improvement leaders, and transformation managers to lead change in their organizations.
Combining lean tools with our lean consultants expertise helps organisations reduce throughput time by 50% and improve manpower productivity by 40%.
We are global Lean consultants accelerating operational excellence worldwide in more than 20 countries.
By integrating the principles and practices of lean manufacturing, companies can foster a culture of efficiency, quality, and continuous improvement, ultimately leading to operational excellence.
With experience across diverse industries and challenges, we deliver unparalleled insights and solutions especially designed as per the needs. For more details, contact us today!