Transform your Operations: Eliminate Waste, Save Money, Boost Efficiency!

In today’s fast paced world, speed and agility of process is a critical factor that enables quick delivery to customers. Lean Kaizen is all about doing more with Less. Focus of Lean Kaizen is to continuously reduce Business Throughput time by identifying, reducing and eliminating MUDA (Waste).

We help you maximize utilization of resources through elimination of waste & losses and Reduce Business throughput time by leveraging proven strategies of Lean Kaizen.

With an impressive record of working in more than 80 industry segments, we have extensive experience in helping manufacturing companies implement lean methodologies effectively, including 5S workspace, Value Stream mapping, overall equipment effectiveness, total quality management and more to achieve operational efficiencies.

We provide a comprehensive Lean Improvement Toolkit that involves both shop-floor and overhead levers, improvement tools, training and performance management. By implementing lean process improvement tools, we help our clients improve process efficiencies by more than 30% resulting in greater output & huge savings.

Our Impact

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Improvement in Manpower productivity

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Reduction in WIP inventory

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Reduction in Throughput time

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Reduction in Defects and Rejects

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Reduction in Finished Goods Inventory

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Reduction in stock outs

Lean Implementation Benefits across Key Functions

Lean in Production

Higher Output per man hour
Fewer Defects & Breakdowns
Reduce throughput time
Optimum levels of Inventory
Optimise Space Utilisation

Lean in Sales & Marketing

Improvement in Sales team productivity
Reduction in Sales Loss
Improvement in Customer Satisfaction
Alignment of Sales & Marketing Goals
Increase in sales of high margin products

Lean in Finance

Receivable & cash flow improvement
Inventory Optimisation
Finance cost reduction
Optimise Finance Process TAT
Report generation lead-time reduction

Lean in HR, Training & Administration

Reduce recruitment & training costs
Reduce administration costs
Improvement in employee satisfaction
Right Resources allocation
Performance measurement & improvement

Lean in Supply Chain

Optimise material flow across value chain
Minimise excess inventory & Optimise space
Reduce logistics costs
Improve On-time delivery
Reduce wastages, damages and spillages

Key TPM pillars to eliminate major OEE losses

Lean in Production

Higher Output per man hour
Fewer Defects & Breakdowns
Reduce throughput time
Optimum levels of Inventory
Optimise Space Utilisation

Lean in Sales & Marketing

Improvement in Sales team productivity
Reduction in Sales Loss
Improvement in Customer Satisfaction
Alignment of Sales & Marketing Goals
Increase in sales of high margin products

Lean in Finance

Receivable & cash flow improvement
Inventory Optimisation
Finance cost reduction
Optimise Finance Process TAT
Report generation lead-time reduction

Lean in HR, Training & Administration

Reduce recruitment & training costs
Reduce administration costs
Improvement in employee satisfaction
Right Resources allocation
Performance measurement & improvement

Lean in Supply Chain

Optimise material flow across value chain
Minimise excess inventory & Optimise space
Reduce logistics costs
Improve On-time delivery
Reduce wastages, damages and spillages

Our Lean Implementation Approach

Assessment

Identify Gaps, Opportunities and Financial Benefits

One Week Deep dive Assessment to Identify Gaps, Opportunities and Priorities for Improvement in processes, through Gemba observations, data analysis and meeting with all key stakeholders and estimate improvement targets and financial benefits of implementing Lean.

Sustenance Structure

Support Structure to sustain improvements

Our team of experts assists in establishing a robust lean management and sustenance structure within your organization through lean commitees. This framework is designed to drive and review lean implementation, track progress, achieve desired results, and sustain improvements.

Training

Training on key Lean Tools & Techniques

Customised lean training including classroom and practical shop floor training on key lean tools to address the major wastages identified during lean assessment. Our training expertise ensures that your teams develop the right mindset, knowledge, and skills to maximize the benefits of lean implementation.

Implementation

5 Day Rapid Improvement Lean Workshops

Lean Is implemented through ‘Learn by Doing’ 5-Day Rapid Improvement Workshop using systematic methodology of PDCA and lean tools identified during assessment. This workshop is aimed at executing rapid improvement work on the shop floor with cross functional teams for effective results.

Our Lean Implementation Approach

Assessment

Identify Gaps, Opportunities and Financial Benefits

One Week Deep dive Assessment to Identify Gaps, Opportunities and Priorities for Improvement in processes, through Gemba observations, data analysis and meeting with all key stakeholders and estimate improvement targets and financial benefits of immplementing Lean.

Sustenance Structure

Support Structure to sustain improvements

Our team of experts assists in establishing a robust lean management and sustenance structure within your organization. This framework is designed to drive and review lean implementation, track progress, achieve desired results, and sustain improvements.

Training

Training on key Lean Tools & Techniques

Customised lean training including classroom and practical shop floor training on key lean tools to address the major wastages identified during lean assessment. Our training expertise ensures that your teams develop the right mindset, knowledge, and skills to maximize the benefits of lean implementation.

Implementation

5 Day Rapid Improvement Lean Workshops

Lean Is implemented through ‘Learn by Doing’ 5 Day Rapid Improvement workshop using systematic methodology of PDCA and lean tools identified during assessment. This workshop is aimed at executing rapid improvement work on the shop floor with cross functional teams for effective results. .

Our Experience

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Clients
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Industries
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Successful Lean Projects
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Return on Investment

What to Expect?

Expertise

Our customized lean implementation approach with the right tools, training and continuous improvement expertise ensure that your teams have the right data and skills they need to extract maximum benefits from lean implementation.

Engagement

Our Lean consultants engage all levels and functions in an organization to identify and reduce non value adding activities to create continuous flow across the value chain and create a pull system to meet customer demand.

Accountability

A vital part of our lean consulting is to develop the abilities of top managers, continuous improvement leaders, and transformation managers to lead change in their organizations.

Impact

Combining lean tools with our lean consultants expertise helps organisations reduce throughput time by 50% and improve manpower productivity by 40%.

Our Client Results

Automotive (Tractor)

Higher Productivity Higher Output per day

Implementation of Flow manufacturing, one piece flow and MUDA reduction in final assembly line and sub assemblies resulted in 35% improvement in manpower productivity and 33% increase in output.

Lubricant Manufacturing Plant

Manpower productivity improvement using Lean tools

Line balancing, standard work and cellular flow in the final packing line of a lubricant manufacturer resulted in 40% improvement in manpower productivity.

We are global Lean consultants accelerating operational excellence worldwide in more than 20 countries.

“By integrating the principles and practices of lean manufacturing, companies can foster a culture of efficiency, quality, and continuous improvement, ultimately leading to operational excellence.”

Start your Lean Journey today!

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