RIBCON
Construction projects often face long and unpredictable timelines, frequent rework, material wastage, and high supervisory effort just to keep sites progressing. Lean Kaizen enables construction companies to fundamentally redesign how projects are planned and executed so that work flows reliably—reducing project cost and duration while improving safety and quality.
Our experience across residential developments, brick plants, and infrastructure sites demonstrates how structured Lean tools—such as the Last Planner System, Lean Workstructuring, Daily Work Management, and OEE-based equipment improvement—can significantly enhance performance on live projects.
Workers often wait for instructions, materials, approvals, or equipment, leaving work fronts idle and creating the classic issue of “workers waiting for work, and work waiting for workers.
Trade interfaces are weakly planned; material dispatch from stores is late; and movement of materials within and across sites is slow and unstructured.
Engineers, supervisors, and managers perform multiple layers of inspections and repetitive monitoring, often spending 60–70% of their time on coordination rather than technical or value-adding work.
Frequent minor stoppages, speed losses, and long changeovers reduce brick plant productivity and increase overall project cost.
Raw materials, consumables, and spare parts are overstocked because planning is not aligned to actual project schedules, increasing working capital and space constraints.
Reduction in project lead time
Reduction in work content for engineers and junior engineers
Improvement in overall manpower productivity
Reduction in material wastage
OEE improvement in raw material manufacturing plants
Reductions in carrying cost for inventory and spare parts
Senegindia, Senegal
My Home Constructions, India
Lean Kaizen helps construction companies bring discipline, flow, and reliability to projects. By strengthening planning, improving manpower productivity, boosting equipment performance, and streamlining material flow, it cuts waste and delays, enhances safety, keeps sites organised, surfaces issues early, and drives daily performance improvement.
With experience across diverse industries and challenges, we deliver unparalleled insights and solutions especially designed as per the needs. For more details, contact us today!