RIBCON
Turn your operators from “machine users” into “equipment caretakers” who can see abnormalities early, act on them, and prevent breakdowns. Our 3-day Autonomous Maintenance (AM) training lays a solid TPM foundation for higher OEE, fewer chronic breakdowns, and safer, cleaner machines.
In conventional setups, maintenance “fixes”, production “runs”, and no one owns basic conditions. Which results in dirt, leaks, loose bolts and minor defects accumulate, abnormalities remain invisible until they become breakdowns and Cleaning, inspection and lubrication are irregular and inefficient. Autonomous Maintenance (AM) changes this by:
Understand objectives and steps of Autonomous Maintenance (AM 1–3)
Identify accelerated deterioration and the gap between current and “basic” conditions of equipment.
Perform initial cleaning and tagging, and build “look-for” lists for abnormalities.
Design countermeasures, eliminate hard-to-access areas and create a visual workplace that reduces cleaning, inspection and lubrication time.
Convert learning into standards and checklists for CLIT, with clear methods, frequencies, ownership and target times.
Introduction to AM Step 1 audit criteria: machine condition, team activity, regularity.
AM trainings conducted
successful AM projects
participants trained
Sharing of experience and case studies with practical application of AM by Lean experts, worked across various industries and sectors.
The training program is tailored to align with organisation goals, by initial discussions with key stakeholders.
Practical learning through group activities, case studies, and simulation games, ensuring an engaging and hands-on experience at both classroom and shop floor of implementing AM.
Train-the-Trainer program is led by a highly experienced trainer and Lean expert to enable internal capacity building and empower teams for ongoing success.
Flexible online and off-site AM training programs designed to suit the needs of the organisation.
Participants will get certification only after the submission of defined AM projects and results delivered, ensuring target outcomes are achieved for each project.
Fewer unplanned breakdowns and minor stoppages by attacking equipment deterioration early.
Higher OEE from better availability, speed and quality.
Reduced cleaning, inspection and lubrication time through smart design and visual workplace.
Operators who own their machines, can identify abnormalities early, and work as true partners to maintenance.
Safer, more organised shop floors with clear standards and visual controls.
With experience across diverse industries and challenges, we deliver unparalleled insights and solutions especially designed as per the needs. For more details, contact us today!
