more than
50%reduction in MUDA and non value adding activities
RIBCON
Lean Kaizen integrates continuous improvement tools and processes to transform manufacturing operations, eliminate inefficiencies, and achieve operational excellence. By focusing on high-potential opportunities, we enable organizations to achieve substantial financial gains. Through our proprietary RIB Model for Operational Excellence, we deploy Lean management and Kaizen methodologies to reduce costs, enhance manpower productivity, improve OEE, minimize losses, and boost overall performance.
Our Lean Kaizen consulting approach, structured into four phases—Assessment, Training, Implementation, and Sustain—delivers measurable results while embedding a culture of continuous improvement within your organization.
With a proven track record spanning over 80 industry segments, we have extensive experience in helping manufacturing companies in implementing Lean Kaizen tools effectively, including implementation of 5S, Standard work, Value Stream mapping to identify & reduce waste, Improvement of Overall Equipment Effectiveness (OEE) and implementation of total quality management and more to achieve operational efficiencies.
We focus on areas critical to drive continuous improvement, maximizing cost savings, and delivering measurable results. Kaizen Consulting is based on the core principle of ‘Eliminating waste, Enhancing Value’.
more than
50%reduction in MUDA and non value adding activities
Identify and eliminate 7 types of waste – overproduction, waiting, transportation, over-processing, inventory, motion, and defects.
more than
50%increase in productivity and quality
Identify bottlenecks, inefficiencies and streamlining workflows to improve speed, quality, and cost-efficiency.
more than
100%increase in savings and yield
Introduce right kaizen tools and methodologies customised to the needs of the organisation.
more than
70%increase in improvement and breakthrough activities
Set and implement breakthrough, improvement and retainment goals and strategies in alignment with the business goals.
more than
60%increase in employee engagement in CI activities
Train teams to identify problems, opportunities and implement improvements using lean kaizen tools and techniques.
Productivity improvement
Quality improvement
Cost reduction
Throughput time reduction
Identification of Gaps & Opportunities, Financial Benefits Estimation, Setting of Improvement targets & Creation of Roadmap of Improvement Projects to achieve agreed Targets.
Creation of Lean Kaizen management structure, formation of project teams and training of team members on Kaizen basics and applicable Lean Kaizen tools.
5 Day Rapid Improvement Lean Kaizen Workshops involving multiple teams to execute identified projects and improvements at the shop floor.
Implementation of Daily Work management system, Weekly Projects Reviews & results tracking, Monthly Steering committee meetings, Reward & Recognition system for long term sustainability.
Clients
Industries
Successful Projects
Return on Investment
Our customized kaizen implementation approach with the right tools, training and continuous improvement expertise ensure that your teams have the right data and skills they need to extract maximum benefits from kaizen implementation.
Our Kaizen consultants engage all levels and functions in an organization to identify and reduce non value adding activities to create continuous flow across the value chain and create a pull system to meet customer demand.
A vital part of our kaizen consulting is to develop the abilities of top managers, continuous improvement leaders, and transformation managers to lead change in their organizations.
Combining lean kaizen tools with our kaizen consultants expertise helps organisations reduce throughput time by 50% and improve manpower productivity by 40%.
We are global Lean Kaizen consultants accelerating operational excellence worldwide in more than 20 countries.
With experience across diverse industries and challenges, we deliver unparalleled insights and solutions especially designed as per the needs. For more details, contact us today!
