Lean Manufacturing Training

Build a culture of Efficiency, Quality, and Continuous Improvement

Lean Manufacturing helps organizations maximize value, minimize waste, and deliver more value with fewer resources. It builds a culture of continuous improvement and employee involvement, leading to higher quality, lower costs, and faster delivery.

By focusing on what truly adds value to the customer, Lean creates agile, efficient, and sustainable operations.

Our 2-Day Lean Manufacturing Training is a hands-on, results-oriented program designed for managers, engineers, supervisors, and team leaders who want to drive operational excellence on the shop floor.

Participants learn to see waste, map value streams, apply Lean tools, and create a sustainable improvement mindset.

Key Learning Objectives of Lean Manufacturing Training

Understand Lean Fundamentals

Understand Lean philosophy, principles, and key benefits of Lean implementation

Identify & Eliminate MUDA

Identify and eliminate the 8 types of waste (Muda) in manufacturing and service processes

Apply Lean Tools

Use practical tools such as Value Stream Mapping (VSM), 5S, Flow & Standardized Work

Design Lean Projects

Design and plan Lean projects that reduce cost, improve flow, and enhance customer satisfaction

Who should attend Lean Manufacturing Training?

Production Managers

Maintenance Managers

Process & Industrial Engineers

Quality & Continuous Improvement Leaders

Supervisors & Team Leaders

Cell Operators

Individuals driving TPM/Kaizen programs

Consultants

Empower teams to minimise waste using Lean Manufacturing Tools with Lean Manufacturing Training Program

Day 1 – Understanding Lean & Seeing Waste

Why Lean, Need for Change, Paradigm shift – How to build right mindset before starting the Lean journey
Introduction to Lean Manufacturing: Evolution of Lean – from Toyota Production System to modern Lean Enterprise, Core Lean principles: Value, Value Stream, Flow, Pull, and Perfection
Understand Value adding & Non value adding activities, Identifying the 8 Wastes (Muda): Overproduction, Waiting, Transport, Over-processing, Inventory, Motion, Defects, and Underutilized People
Hands-On Exercises: Waste identification activity using process video /actual gemba visit
PDCA approach to systematically drive improvements, PDCA game

Day 2 – Key Lean tools & techniques

Understand customer value and learn to see waste – Value Stream Mapping (VSM)- How to create current state Value stream map
Creating Flow: Batch vs one-piece flow, Line balancing, Flow layouts, Cellular manufacturing to Reduced lead time and WIP (Work-in-Progress)
Pull system – understand how to create a pull system to minimise overproduction, understand different types of pull systems such as replenishment pull, sequential pull
5S Workplace Organization: Sort, Set in Order, Shine, Standardize, Sustain, 5S red-tagging activity and visual factory examples
Standardized Work & Visual Management: Designing Standard Work Sheets to improve operator productivity

Our Lean Manufacturing Training Experience

0 + 2000

Lean manufacturing trainings conducted

0 + 5000

Participants trained

0 + 8000

Lean projects executed

Why choose RIB as your training partner?

Experienced Trainers

Sharing of experience and case studies with practical application of Lean manufacturing tools by Lean experts, worked across various industries and sectors.

Customised Training

The training program is tailored to align with organisation goals, by initial discussions with key stakeholders.

Practical Training

Practical learning through group activities, case studies, and simulation games, ensuring an engaging and hands-on experience at both classroom and shop floor of implementing lean manufacturing.

Train the Trainer Program

Train-the-Trainer program is led by a highly experienced trainer and Lean expert to enable internal capacity building and empower teams for ongoing success.

On-site and Off-site training

Flexible online and off-site lean manufacturing training programs designed to suit the needs of the organisation.

Result-oriented Certified Projects

Participants will get certification only after the submission of defined lean manufacturing projects and results delivered, ensuring target outcomes are achieved for each project.

Benefits of Lean Manufacturing Training

See and eliminate waste effectively

Create flow and reduce production lead times

Improve workplace organization and morale through 5S

Apply Lean tools to improve productivity and quality

A Glimpse into Lean Manufacturing Training

Advanced Lean Kaizen Certification Programs

Connect with our Experts!

With experience across diverse industries and challenges, we deliver unparalleled insights and solutions especially designed as per the needs. For more details, contact us today!