Lean Six Sigma Training

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Learn the Power of Lean and Six Sigma Integration for Higher Efficiency and Quality

Master Lean Six Sigma with our comprehensive Lean Six Sigma training programs designed to drive operational excellence, reduce waste, and enhance quality. This training helps you learn the powerful approach of integrating Six Sigma tools and techniques and Lean methodologies to improve speed, reduce variations and defects for higher efficiency.

Lean Kaizen is “doing more with less”. 

Six Sigma is the use of rigorous statistical analysis tools to uncover persistent quality problems. 

Lean Six Sigma, a blending of the two approaches that eliminates the guesswork about when and how to use the tools and compresses the time it takes to implement and realize gains. 

By combining the principles of Lean with the statistical rigor of Six Sigma,  it forms  a strategic framework for driving  continuous improvement.


Why is Lean Six Sigma critical for your organisation?

Improve quality by reducing variations and defects

Enhance efficiency, productivity by eliminating waste

Accelerate complex problem solving using statistical data

Reduce costs by reducing operational lead time


Who should attend Lean Six Sigma Training

Business leaders

Project Managers

Operations and Quality professionals

Team leaders

Data Analyst

Consultants

Trainers or Individuals seeking career advancement in Lean Six Sigma


Build Capability of Improvement Practitioners with Lean Six Sigma Certification Programs

Lean Six Sigma Yellow Belt

Our Lean Six Sigma Yellow Belt training program is an introductory level program designed to provide a basic understanding of Lean Six Sigma principles and methodologies to help  individuals support improvement initiatives, participate in problem-solving teams, and apply Lean Six Sigma principles in their day-to-day work.

Lean Six Sigma Yellow Belt Training Topics

Preparing Right Mindset for Lean

Key Principles of Lean: Understanding of Value adding, Non-Value adding activities, 8 Wastes

PDCA Methodology: 5S & Visual Management

Flow Manufacturing: Principles of flow manufacturing, TAKT Time, line balancing

Key Lean TPM tools: Understanding OEE & Losses and Autonomous Maintenance Step 1

Six Sigma Basics, DMAIC process

  • Define Phase: Defining Project & Project charter
  • Measure Phase: Basics of Statistics. 7 QC Tools, Calculating Sigma
  • Analyse Phase: Root Cause Analysis
  • Improve Phase: Lean / TPM  tools for improvement
  • Control Phase: Standard work

Case studies and Simulation games

Lean Six Sigma Green Belt

Lean Six Sigma Green Belt Training is a comprehensive program designed to equip professionals with the knowledge and skills necessary to lead and support medium sized process improvement projects, support larger projects and use lean six sigma tools and identify improvement opportunities within the organization. 

Lean Six Sigma Green Belt Training Topics

Building Lean mindset, Paradigm shift

Key Principles of Lean: Understanding of Value adding, Non-Value adding activities, 8 Wastes 

Value Stream Mapping for Waste Identification: Learn to create current state map 

Flow Manufacturing: Principles of flow manufacturing, Cellular / Flow manufacturing based on Cycle time, TAKT Time, Line balancing

Key TPM tools: Understanding Chronic & Sporadic Losses, OEE Losses Measurement and Autonomous Maintenance Step 1-2

Six Sigma Basics, DMAIC, Problem solving methodology

  • Define Phase: Defining Project & Project charter
  • Measure Phase: Basics of Statistics (Overview), Data Stratification tools – Histogram, Box plots, Scatter Plots etc, Control Charts,Process Capability, Calculating Process Sigma
  • Analyse Phase: Root Cause Analysis, Correlation
  • Improve Phase: Lean / TPM  / Statistical tools for improvement
  • Control Phase: Process control plan

Case studies and Simulation games

Lean Six Sigma Black Belt

Lean Six Sigma Black Belt Training is an advanced, intensive program designed to create experts in Lean six sigma principles and tools to lead large scale process improvement projects, drive organizational change, and deliver substantial business results. Black Belt training equip individuals to conduct deeper analysis using Lean Six sigma tools, and contribute to strategic thinking and data-driven decision making. 

Lean Six Sigma Black Belt Training Topics

Overview of Green Belt: Key Lean Principles & tools

  • VA, NVA, Lean principles, PDCA
  • Flow, TAKT Time, Line Balancing
  • OEE Losses Measurement
  • Autonomous Maintenance Step 1
  • DMAIC, Basics of statistics

Lean tools : Black Belt

  • Standard work
  • Supermarket & Pull System for production planning and to optimise inventories
  • Autonomous Maintenance Step  3 & 4
  • Planned Maintenance  – Equipment ranking, Time Based Maintenance, Condition Based Maintenance
  • Current state VSM overview & Create Future State Value stream Map (FVSM)

Six Sigma, DMAIC, Problem solving methodology

Define: Project charter, Cost of Poor Quality

Measure Phase:

  • Data Measurement plan
  • Measurement System Analysis
  • Repeatability and Reproducibility
  • Kappa Value
  • House of Quality

Analysis Phase

  • Bubble Plot, Heat Map
  • Linear Regression, Correlation Matrix
  • Multi Vari Chart
  • Hypothesis Testing

Improve Phase: Mistake Proofing 

Control Phase: FMEA

Case studies and Simulation games

Our Lean Six Sigma Training Experience

0 + 500

Lean Six Sigma trainings conducted

0 + 1000

successful Lean Six Sigma projects

0 + 1500

participants trained

Why choose RIB as your training partner?

Experienced Trainers

Sharing of experience and case studies with practical application of Lean Six Sigma by Lean experts, worked across various industries and sectors.

Customised Training

The training program is tailored to align with organisation goals, by initial discussions with key stakeholders to identify major challenges and select relevant six sigma tools.

Practical Training

Practical learning through group activities, case studies, and simulation games, ensuring an engaging and hands-on experience at both classroom and shop floor of implementing Lean Six Sigma.

Train the Trainer Program

Train-the-Trainer program is led by a highly experienced trainer and Lean expert to enable internal capacity building and empower teams for ongoing success.

On-site and Off-site training

Flexible online and off-site Lean Six Sigma training programs designed to suit the needs of the organisation.

Result-oriented Certified Projects

Participants will get certification only after the submission of defined Lean Six Sigma projects and results delivered, ensuring target outcomes are achieved for each project.



Advanced Lean Kaizen Certification Programs

Connect with our Experts!

With experience across diverse industries and challenges, we deliver unparalleled insights and solutions especially designed as per the needs. For more details, contact us today!

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