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Mizusumashi

The Internal Logistics Operator for a waste-free Just-In-Time material flow system!

Mizusumashi” means “water strider” in Japanese — Mizisumashi is a material handler or internal logistics operator who moves swiftly and efficiently through a production area, delivering components and collecting finished goods.

Using a Logistics Train as the primary tool, the Mizusumashi ensures timely delivery of components and withdrawal of finished goods to and from designated areas. The Mizusumashi operates in a “Metro Line” mode, following a fixed route and arriving at each workstation precisely on schedule—typically every 20 minutes, the most common cycle. This predictable timing enhances flow reliability while being cost-effective and easy to manage. 

With high productivity and adherence to Standard Work, the Mizusumashi not only handles material delivery and pickup but also facilitates the movement of information on the shop floor, such as managing Kanban cards and Junjo (sequence) instructions, ensuring seamless coordination between logistics and production.

We bring deep expertise in implementing Mizusumashi systems, optimizing internal logistics to reduce waste, improve material flow, and support Just-In-Time production, leading to a lean, efficient, and well-organized material flow system.


Benefits of Implementing Mizusumashi

On time material flow

Ensures material delivery at regular intervals aligned with TAKT time and production pace

Reduces Inventory Levels

Prevents overproduction and overstocking by using Kanban signals to trigger replenishment only after materials are consumed.

Predictable Material Flow

Uses defined routes and schedules (milk runs) to ensure consistency and predictability in material flow.

Improves Operator Productivity

Frees production workers from handling logistics tasks so they can focus on value adding activities.

Eliminates Waste

Removes unnecessary motion and waiting by ensuring timely and efficient material delivery and pickup.

Our Mizusumashi Experience & Impact

0 + 75

Projects

0 + 30

Industries

0 % -50

Reduction in inventory levels

+ 0 % +30

Improvement in On time delivery

Steps of Implementing Mizusumashi




Advanced Lean Manufacturing Tools

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With experience across diverse industries and challenges, we deliver unparalleled insights and solutions especially designed as per the needs. For more details, contact us today!

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