RIBCON
In today’s competitive landscape, Lean Kaizen is no longer an option but a necessity for manufacturing leaders aiming for operational excellence. Industry manufacturing leaders worldwide sustain competitiveness and excellence by integrating Lean Kaizen tools and strategies into their daily manufacturing operations.
Lean in manufacturing operations not just enhance efficiency, quality, and productivity, it also accelerates revenue growth, strengthens customer satisfaction, and maximizes savings and cash flow. Our Lean Manufacturing consulting approach is highly customised to your specific industry requirements and directed towards driving immediate improvements at gemba by our domain experts.
With a proven track record spanning over 80 industry segments and more than 250+ clients, we have extensive experience in helping manufacturing companies in implementing Lean Kaizen tools effectively, including implementation of 5S, Standard work, Value Stream mapping, Improvement of Overall Equipment Effectiveness (OEE) and implementation of total quality management and more to achieve operational efficiency.
Manufacturers focussing on integrating lean manufacturing and digital lean solutions in their production systems are three times more likely to achieve their production goals.
Drive rapid improvements and eliminate inefficiencies in manufacturing processes and implement continuous flow-based plant layout for faster production cycle and faster delivery time.
Achieve Zero breakdowns, zero accidents, zero defects and improve Overall Equipment Effectiveness (OEE) with effective implementation of Total Productive Maintenance or TPM.
Enhance manpower productivity through continuous flow manufacturing, waste elimination, Line balancing, standard work and total employee involvement.
Reduce manufacturing costs by minimizing waste and losses, including defects, energy inefficiencies, manpower productivity loss, inventory costs and yield loss, using lean manufacturing tools.
Integrate lean methodologies to eliminate waste and enhance process efficiency, along with robust and advanced Six Sigma statistical tools, to reduce defects, variations and improve quality.
Optimise inventory levels using Pull & supermarket system based on Production capacity, Market demand, Production Lead time, Supply Variations, Demand variations and Space availability.
Lead time reduction
Reduction in defects, rejections and losses
Reduction in costs
Improvement in manpower productivity
OEE improvement
Reduction in Inventory & Stock-outs
On-site, deep dive assessment of current performance, focusing on identifying high impact improvement opportunities along with cost savings and project roadmap to achieve full potential of your manufacturing operations.
Setting up project leadership and core team to drive actions on the ground, to gather insights, data analysis, workshop facilitation support, validate findings and initiate subject training for smoother & effective execution.
We work closely with your team on the shop-floor to drive improvements and implement relevant lean tools and methodologies through rapid improvement workshops led by our industry experts.
Ensure implementation of daily work management, regular project reviews and data analysis to sustain improvements, results and drive continuous savings.
The future of manufacturing is Digital Lean! Leading companies are going beyond the day-to-day operations of the factory and adopting an integrated approach that combines breakthrough manufacturing strategy, advanced lean manufacturing tools, digital technologies and sustainability across the entire network, supply and factory production systems.
Our Lean principles and techniques build the foundation for the factory of the future, enabling manufacturers to adapt to competitive pressures and customer expectations rapidly. Those who successfully integrate these pillars will gain a significant edge in flexibility, customisation, faster delivery and higher product quality.
Every industry has different challenges, customer demands and market dynamics. We bring in extensive experience of more than 80 industry segments enabling us to drive valuable insights and innovative solutions tailored to address specific gemba challenges of each client.
Discover how manufacturers in your industry are benefitting from lean implementation!
With experience across diverse industries and challenges, we deliver unparalleled insights and solutions especially designed as per the needs. For more details, contact us today!
