Overall Equipment Effectiveness

Maximise Equipment Efficiency. Minimise Production Costs

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Improve Overall Equipment Effectiveness (OEE) for Lower Breakdowns, Changeover Times, Speed Losses and Rejections

Overall Equipment Effectiveness (OEE) is the global standard for measuring equipment capacity utilization. By assessing three core aspects—Availability, Performance, and Quality—OEE helps to know how well a manufacturing process is performing relative to its full potential.

Organizations prioritising equipment performance are assured that their assets are being utilized efficiently, driving maximum output while minimizing costs. By leveraging Overall Equipment Effectiveness (OEE), companies can optimize equipment performance, leading to increased productivity, cost reductions, and enhanced competitiveness. Maximizing OEE ensures that every asset operates at its full potential, contributing to a more streamlined and profitable operation.

 We specialize in helping manufacturing companies improve Overall Equipment Effectiveness (OEE), a key metric that drives productivity, reduces costs, and enhances quality. With our proven strategies and deep industry expertise, we help you unlock the full potential of your operations.


Benefits of OEE Improvement

Uncovers hidden Losses by identifying unplanned downtime, slow cycles, and defects

Drives Data-Driven Decisions with real-time, actionable insights

Prevent breakdowns by enabling predictive maintenance before they happen

Increase output to meet demands faster without extra costs and resources

Improves Equipment Reliability by analyzing patterns in downtime, performance, and quality losses over time

Increases Production Output by reducing downtime and improving equipment utilization

Our OEE Improvement Experience

0 250 +

Clients

0 + 80

Industries

0 + 1000

OEE Successful Projects

0 x 15

ROI

A Step-by-Step Approach to Maximise OEE

Measure and Analyse Current OEE

Assessment by our OEE experts at shop floor to gather data on your equipment’s availability, performance, and quality to evaluate current OEE performance, identify key losses and its causes and benchmark current OEE against industry standards to estimate improvement targets and financial benefits.

Training on OEE and key tools

Customised training on OEE concepts and improvement strategies, through classroom and shopfloor training, to identify and address key equipment issues quickly. We ensure that your team develops the right mindset to maximise OEE.

Reduction of Major OEE Losses

 We help you minimise OEE losses through implementation of Total Productive Maintenance (TPM) pillars.  Prioritization of  improvement efforts is done by addressing the most significant losses first such as  breakdowns, changeover times, Speed losses and defects

Track and Sustain OEE

Our experts will assist in establishing a robust OEE management system to maximise, monitor and sustain OEE. This framework is designed to track OEE on a continuous basis, review losses, achieve desired results and sustain improvement.

Our OEE Improvement Impact

0 % -50

Reduction in breakdowns

0 % -70

Reduction in changeover time

0 % -30

Reduction in speed loss and minor stoppages

0 % -50

Reduction in defects and rejection

Improve OEE with effective Implementation of TPM Pillars

Total Productive Maintenance (TPM) plays a vital role in maximizing equipment performance by addressing inefficiencies through its key pillars. TPM pillars help address specific losses such as Downtimes (Impacting Availability ratio), Speed loss (Impacting Performance ratio) & Defects (Impacting Quality ratio), enabling organizations to significantly enhance OEE and transform manufacturing operations, driving efficiency, productivity, and sustained operational excellence.

Learn how to implement TPM pillars effectively with guidance from our experts.

What to Expect

Expertise

Our customized OEE implementation approach focuses on identification of major OEE losses and selecting key tools to address major losses. Our consultants’ expertise ensures that your teams are well-equipped to maximize the benefits of OEE.

Engagement

Our consultants engage all levels and functions in an organization to maximize overall equipment efficiency and empower them to identify losses and achieve higher OEE.

Accountability

A vital part of our consulting is to train workers to take care of the equipment with which they work. Our TPM consultants work with your team to calculate OEE, identify losses and develop skills to implement OEE improvement strategies.

Impact

Combining OEE improvement tools with our consultants expertise helps organisations reduce losses by 50% and improve OEE by 30%.


Our Clients Results

CASE STUDY

Paper bag manufacturer improves OEE and reduces losses through Operational Excellence

Overall Equipment Effectiveness

By combining TPM – Autonomous Maintenance, Root cause analysis and SMED within a structured PDCA framework, Paper Bags manufacturing firm transformed long, inconsistent print-to-print changeovers into a disciplined, fast and repeatable process.

OEE is a powerful tool for improving manufacturing performance. By systematically measuring OEE, identifying losses, and implementing targeted improvements, businesses can achieve significant benefits in terms of productivity, quality, cost, and overall equipment effectiveness.

Consulting Services

Connect with our Experts!

With experience across diverse industries and challenges, we deliver unparalleled insights and solutions especially designed as per the needs. For more details, contact us today!

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