Context and Challenges A leading metal tin can manufacturer supplying cans to FMCG and industrial customers was struggling with very long throughput time across the...
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By redesigning layout and flow through Lean Kaizen and TPM, attacking chronic equipment issues and stabilising process parameters, a leading animal feed manufacturer plant significantly...
Conducting Kaizen Workshops for accelerating improvement Kaizen workshops are structured team activities aimed at swiftly applying lean methods to eliminate production waste in specific shopfloor...
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Understanding the use of Kamishibai Boards
Understanding the use of Kamishibai Boards Kamishibai boards offer a straightforward way to manage tasks and processes with a visual red-green card system where the...
How to identify Kaizen Projects through Kaizen assessment Kaizen means continual (step by step) improvement. there are two most common methods to identify Kaizen projects...
What is Daily Work Management and its key elements Daily Work Management is a process to gain control over plan vs actual and to bring...
Using Kaizen to Reduce Costs in Poultry Farms Can continuous improvement or Kaizen actually reduce costs in Poultry Farms? Let’s find out! But first, we...
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Implementing 5S At Your Workplace
Implementing 5S At Your Workplace The 5S approach is a simple but powerful method for shopfloor improvement. Progressive shopfloor improvement techniques are vital for companies...
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Kaizen Benefits and Implementation
Kaizen Benefits and Implementation “In Japanese, Kaizen means“continuous improvement”. “The word implies improvement that involves everyone—both managers and workers”. Kaizen is for any organisation (manufacturing,...
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Benefits of 5S (Five S)
Benefits of 5S (Five S) Companies implementing 5S experience many benefits from implementing the five pillars of 5S, such as increasing product diversity, raising quality,...
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How to Conduct Lean Kaizen Event
How to Conduct Lean Kaizen Event | Kaizen Workshops? A Lean or Kaizen Event, also referred to as a Kaizen Workshop, Kaizen Blitz, Breakthrough Kaizen,...
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What is 5S system in Kaizen
What is 5S system in Kaizen | Lean Manufacturing 5S is foundation for implementation of Lean Manufacturing / Kaizen / TPM etc. if Gemba is...
Right mindset: Key to get results from Lean Kaizen Implementation Having right mindset is ket to get results from Lean Kaizen Implementation. Leaders need to...
How good is your employee engagement in Kaizen Projects?
Role Internal Kaizen Facilitator / Kaizen Coordinator To become self-sustaining in Kaizen Lean journey, an organization’s ultimate goal should be to develop a team of...
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Lean Manufacturing / Kaizen- Are you Ready?
Lean Manufacturing / Kaizen- Are you Ready? Innumerable books have been written about Toyota and their lean manufacturing practices. Literally thousands of companies have tried...
Sustaining Lean Kaizen requires A Long term Philosophy In recent years there seems to be an almost maniacal rush to “Get Kaizen,” or “Get Lean”...
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Key Features of Standards in Lean Kaizen
Key Features of Standards in Lean Kaizen Following standards in Kaizen is like driving a car. The driver must follow certain regulations and yet, as...
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Kaizen Story / QC Story
Kaizen Story / QC Story The Kaizen story is a standardised format to record kaizen activities conducted by such small-group activities as quality circles. The...
Implementing Kaizen in Maintenance department Kaizen, Lean, TPM, the 80/20 rule, 5S. They are all management philosophies that can be applied to the practical aspects...
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Selecting right team for Kaizen projects
Selecting right team for Kaizen projects Forming a high-performing Kaizen Team is a strategic activity, which requires a fair amount of forethought and planning. Ultimately,...
Kaizen Implementation through Kaizen Workshops In the world of continuous improvement (CI), Kaizen may perhaps be the most misunderstood concept. We’ve heard executives refer to...
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5S /5K implementation in Kaizen
5S /5K implementation in Kaizen Many companies begin their lean improvement journey by first implementing 5S, the Japanese methodology minimizing errors and mistake proofing: seiri...
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Benefits of Kaizen / Lean Manufacturing
Benefits of Kaizen / Lean Manufacturing What is the benefits of implementing Kaizen and economic rationale for pursuing lean manufacturing. Much of the Kaizen Lean...
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History of Kaizen / Lean thinking
History of Kaizen / Lean thinking The story of Kaizen and Lean thinking began in the early 1900s in Japan with the Toyoda family business,...