Become Certified TPM Facilitator

Total Productive Maintenance (TPM)  Facilitator Training will provide you in depth training on TPM Pillars as per JIPM standards to help you improve Overall Equipment Effectiveness (OEE) and reduce losses. You will learn how to implement & facilitate various tools & techniques in Key TPM pillars in an organisation to improve system reliability, reduce costs of breakdown & repairs and increased safety for machine operators.

Online Training

Google Meet

Online Training

Google Meet

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    16 hours of training

    Access to course content

    Case Studies and Assignments

    Online exam

    TPM Facilitator certificate

    What you’ll learn?

    • Grasping and practicing the fundamentals of Total Productive Maintenance

    • How to extend the life cycle of assets using TPM pillars

    • Identification and steps of reducing OEE losses

    • Arriving at the root cause of problems to stop them from reoccurring in the future

    • Using Autonomous Maintenance to increase ownership and responsibility of the operators for their work process

    • Latest Preventive Maintenance methods to increase reliability and availability of machinery

    • Steps & Methods of Facilitating TPM in your organisation

    Who is it for?

    TPM Facilitator training course is meant for any professional seeking career growth in production, maintenance, operations and engineering department or seeking hands-on experience working with TPM tools and techniques. This training is intended for all who is associated with the production system, from engineers and supervisors to shop floor workers, maintenance personnel and support staff.

    Session 1: Adopting a TPM approach to your operations
    • What is TPM
    • 8 Pillars of TPM
    • Benefits of TPM
    • TPM Success Stories
    Session 2: Focused Improvement (Kobetsu Kaizen)
    • Understanding Overall Equipment Effectiveness (OEE)
    • Calculating OEE losses
    • Understanding Chronic and Sporadic losses
    • OEE loss calculation Exercise
    Session 3: Root Cause Analysis
    • Understanding concept of Root Cause Analysis
    • Steps of Root Cause Analysis – Pareto/Cause-and-Effect Diagram, Gemba validation, and Why Why analysis
    • Examples and Case Studies
    Session 4: Autonomous Maintenance Step 1
    • Objectives of Autonomous Maintenance
    • Key preparations for successful implementation
    • Methodology of Implementing AM Step 1&2
    • Case Studies explaining the use and benefits of Autonomous Maintenance
    Session 5: Planned Maintenance Step 1-3
    • Support to Autonomous Maintenance
    • Evaluation of equipment Failure/ Breakdown status (Equipment Control Ledger and equipment ranking)
    • Time based maintenance (TBM) and Condition based maintenance (CBM
    • Examples and Case Studies
    Session 6: Reduce Changeover time with SMED
    • Understanding concept & Benefits of SMED
    • Steps of SMED to reduce Changeover time
    • How to Implement SMED in your organisation
    • Sustaining the SMED results
    • Practical examples & Case Studies

    RIBCON Training Advantage

    • Combination of educational presentations and case studies
    • Productive in-session assignments and participants collaboration to provide actionable learning
    • Training by senior consultants with in-depth knowledge and hands-on experience across various industry sectors
    • Opportunity to get work assignments of TPM implementation

    About the Instructors

    Our instructors are TPM experts and have been trained in Japan and has extensive experience of working on TPM Projects with  Japanese Senseis. Our Trainers have implemented TPM Projects at more than 150 companies across various industries from past 15 years. Our team has conducted over 250 TPM workshops & Trainings on Preventive Maintenance, 5S, Lean Manufacturing, Just-In-Time, Total Productive Maintenance (TPM), Total Quality Management, Total Flow Management (TFM), Daily Work Management, and Hoshin Kanri.

    Client Testimonials

    • Feedback on TPM Level 1 Training conducted by RIB Consulting

    • Feedback on TPM Level 1 Training conducted by RIB Consulting

    • Feedback on TPM Level 1 Training conducted by RIB Consulting

    • Feedback on TPM Level 1 Training conducted by RIB Consulting

    • Feedback on TPM Level 1 Training conducted by RIB Consulting

    Get TPM Certified

    RIBCON conducts an online exam with one project completion at the end of TPM Certification Training program. You need to score 60% to receive a course completion certificate. Enroll today and become TPM expert.

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